Ampoule manufacturing line and ampoule filling line (also known as ampoule compact line) are cGMP injectable lines that include washing, filling, sealing, inspecting, and labeling processes. For both closed-mouth and open-mouth ampoules, we offer liquid injection ampoule lines. We provide both fully automatic and semi-automatic ampoule filling lines, which are suitable for smaller ampoule filling lines. All of the equipment in automatic filling lines is integrated so that it functions as a single, cohesive system. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.

Automatic Ampoule Filling Line

Automatic Ampoule Filling Lines are made up of machines for labeling, filling, sealing, and washing. Every machine is connected to function as a single, cohesive system. Automation is used in operations to remove human intervention. These lines are also known as Production Scale Ampoule Filling Lines or High-Speed Ampoule Production Lines. The equipment in this kind of filling line is listed below:

Automatic Ampoule Washing Machine

The purpose of an automatic ampoule washer, also known as an automatic ampoule washing machine, is to clean ampoules while minimizing machine parts’ contact with the ampoules in order to comply with cGMP regulations. Positive ampoule washing is ensured by a machine with a specially developed Gripper system that grabs the ampoule from the neck and inverts it until the washing process is finished. The ampoule is then released on the outfeed feedworm system in a vertical position after washing. Using replacement parts, the machine can clean ampoules ranging from 1 to 20 milliliters.

Sterilization Tunnel

Glass ampoules and vials that have been cleaned are sterilized and depyrogenated online using a sterilization and depyrogenation tunnel, also known as a pharma sterilizing tunnel. Glass ampoules and vials are moved from automatic washing machines (non-sterile) to the outlet filing line (sterile region) in the tunnel via a stainless-steel wire conveyor.

Ampoule Filling and Sealing Machine

Pharmaceutical glass ampoules are filled and packaged using an ampoule filling and sealing machine, also known as an ampoule filler. Liquid is poured into ampoules, which are subsequently evacuated using nitrogen gas and sealed with combustible gasses. The machine has a filling pump that was specifically made to fill liquid precisely while centering the neck during the filling process. As soon as the liquid is filled, the ampoule is sealed to prevent contamination. Made in compliance with cGMP regulations using premium stainless steel 316L components.

Ampoule Inspection Machine

Glass ampoules that can be injected can be inspected using an automatic ampoule examination machine. The four tracks of the Ampoule Inspection Machine are made of nylon-6 roller chain, and they come with a spinning assembly that includes A.C. Drive Rejection Units and 24V DC wiring. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.

Ampoule Labeling Machine

High-end equipment, known as an ampoule labeling machine or ampoule labeler, is used to label glass ampoules, vials, and eye drop bottles. To print batch number, manufacturing date, and other information on labels, install a printer on your computer. Pharmacy businesses have the option to add barcode scanning and camera-based vision systems. There are various label types that can be used, including paper labels, transparent labels, and BOPP labels with self-adhesive sticker types.